Paper Impregnation Line, Air Flotation Dryer, Rotary Cutter, Gavure Coating Station Paper Impregnation Line, Air Flotation Dryer, Rotary Cutter, Gavure Coating Station
Paper Impregnation Line, Air Flotation Dryer, Rotary Cutter, Gavure Coating Station
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Paper Impregnation Line
Short Cycle Lamination Line
High Pressure Laminate Press Line
Laminate Furniture Machines
 
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SCADA
Paper Impregnation Line
Paper Impregnation Line
The Paper Impregnation Line (PIL) is used for impregnating paper with Urea or Phenol or Melamine resins. Such impregnated papers are used for making laminates or in pre-lamination of particle boards, like MDF and HDF. The resin gives the impregnated material strong mechanical properties, making it ideal for use as decorative laminates, industrial laminates, and laminates for melamine faced chip boards. Types of paper used include Decor, Kraft, Finished Foil, Overlay, and Barrier.
Specifications
» Paper speed for Phenolic impregnation: Up to 120 m/min,
» Paper speed for Melamine / Urea impregnation: Up to 25 m/min
» Web width: Up to 230 cm
» Paper weight: 20 GSM to 250 GSM
Features
Impregnation Line
» Auto tension control and auto splicer » Precise control on resin Pickup and uniformity
» Efficient drying with 'S' form flotation » Automatic gap setting at metering rolls with digital display
» Threading conveyor unto Rotary Cutter » Fine control over moisture in exhaust - Energy saver
» All drive synchronized by CNC motion controller » Anti run back rolls at water cooling station
Click Images to Enlarge
Air Flotation Dryer
» Uniform air velocity and temperature across web width
» Independent temperature control for each zone
» Fine temperature controls
» Slide joints for thermal expansion
Rotary Cutter
» High speed precision rotary cutter - 4000 sheets / hr
» Sample cut & counter provision
» Air handling of cut sheet
» Accuracy of cutting 2mm at all speed
 
Gavure coating station
» Upper coating 30 GSM and bottom 15 GSM
» Smoothening rolls and meiers bar
   
Move mouse to left or right on the sketch. Speed increases depending on how far you move.
 
1 Turret Unwinder 8 Gravure Coating Unit 14 Water Cooling Station
2 Autosplicing Device 9 Air Flotation Dryers 15 Auto Reel Changer
4 Impregnation Device 10 Central Exhaust (Customer Scope) 16 Rewinder
5 Coater (Al2O3) 11 Air Cooling Zone 18 Rotary Cutter
6 Air Flotation Dryers 12 Web Aligner 20 Auto pallet Changing
7 Mini Cooling Zone 13 Paper Threading Conveyor 22 Electrical Control System
 
Options  
» Multiple Web Width
» Auto Pallet Changing
» Coating Station
» Rewinder
» Supervisory Control and Data Acqisition System (SCADA)
» Reusable type three tier filtration - Basket Filter
» Countrywide Sales & Service Network
    
     
 
     
 
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