The variety of assemblies made on our automated material handling lines vary from a Printed Circuit Boards big marine engines. Typical assembly line requirements of accumulation, indexing, working space, stoppers at assembly station, sub-assembly feeding, unloading of finished assembly are integrated in the line design. Short cycle times are achieved by power and free type roller conveyors, chain conveyors and overhead assembly conveyors. Layouts are made to suit logistics requirement of the shop and type of finished product. We provide a range of control options, from simple motion control to complete line production control. We also provide reporting systems, including ethernet based management systems, for our lines.
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Conveyor Lines for Automobile Industries
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Cab Lines / Welding Line
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Seating System Assembly / Loading Lines
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Vehicle Assembly Lines
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Engine Assembly Lines
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Transmission Lines
Conveyor Lines for Consumer Durable Products
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Final Assembly Line for TV, Audio System, Monitors, Refrigerators, Washing Machine
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PCB Insertion Lines
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Soaking Lines
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Testing Lines
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Cabinet Forming Lines
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Packaging Lines
Slat Conveyors
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Dies
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Automotive sub assemblies
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SS mould plates
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Connecting rod (inter M / C transfer)
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Any non-uniform component
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Sheet metal formed components
Power & Free Roller Conveyor
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Inter machine transfer of machined
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Unit Load on Pallet
component like cylinder block / head
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Plastic bins with sub-assemblies
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Skids containing car sub-assemblies
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PVC sheets
Power & Free Chain Conveyor
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Sub assemblies of TV
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Moulds for PUF filling
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Differential Sub assemblies on Pallet
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Skids with LCV bodies
Cross Transfer / Shuttels
All continuous lines with closed loop pallet / skid recirculation are equipped with either cross transfer devices or shuttle depending upon volume / cycle time
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Sharp edged press parts like wheel rims, Door Sections, Seat Assemblies, Blanks
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Delicate Components like bush bearings, Fabrics
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Sorting Systems for Unitized Load
Stacker / Destacker
In pallet based assembly lines empty pallets can be Stacked for starting point and another destacker can separate for feeding to the main line.
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90 deg. Transfer devices / Diverters
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In line 90 deg. /180 deg. Swiveling machine
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Stopper unit for accumulation up to 4 tones
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Lift cum Turn Table
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Flap conveyor
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Curved Conveyor
Accessories
Automatic Loading / Uploading Devices Viz. - Variety of grippers like Vacuum, magnet. Mechanical holders are custom made for reducing cycle time & operator fatigue
We automate Loading / Unloading of either sub-assemblies or individual components. Typical examples are Bins, Assembled TV, Picture Tubes, Refrigerator Cabinets, and Painted sheet metal parts